5 Common Challenges with Liquid Filling Machines and How to Overcome Them

To address these issues, NewPeak Machinery would like to share some insights regarding common problems experienced by operators when utilizing liquid filling machine, as well as effective solutions.

What is Liquid Filling? 

All industries handling food, drinks, cosmetics, and pharmaceuticals depend on liquid filling, making it an essential process for the production of a variety of products. This process is transferring liquid products, such as juice, water, and cooking oil, into vessels so businesses can create enough products to sell. Whether it is a company, space, or a person, filling these containers accurately, packing them correctly, and producing a large number of them quickly is vital. This is how essential it is to select the right filling machine to succeed in production.

Liquids Don't Fill China—A Problem

One major issue many companies face while using Water Filling Machine has to do with the thickness—or viscosity—of the liquids they are running through the filling machines. Some liquids are thin (think water or soda) and can be easily and quickly filled into containers. Thicker liquids, like creams, toothpaste, and honey, are much more difficult to fill because they don't flow easily. Thicker liquids can necessitate the machine adjusting its fill speed and pump strength or using a wider nozzle to dispense the liquid. In such a case, the machine may take time to restart, during which time the product is wasted and can impinge on the cost of the company.

Ensuring that Filling is Punctual

To add into this a massive challenge that companies face is to ensure every individual container receives the correct amount of liquid. Filling accuracy matters because a different amount of liquid in each container, each time, will ultimately impact the quality of the product. This inconsistency can make customers unhappy and hurt the reputation of the brand as well. One way to combat this problem is through the use of Drinks Filling Machine with sophisticated technology allowing for the exact measurement of liquid required in each individual container. They are able to accurately measure out the liquid being filled, providing a consistent and reliable filling process.

Ensuring that Machines Continue to Function

In order for the filling machines to keep running efficiently, specific amounts of the liquid need to be available in ‘giving’ intervals. This can trap air bubbles in the process, which mixes with the liquid supply and creates problems with volumetric filling of product into every single container. For an operator, selecting the suitable filling valves, nozzles, and pumps from the relevant type of liquid filling category is crucial. This helps ensure a fluid and continuous flow of liquid that minimizes waste and allows the machine to function smoothly without too many hiccups.

6 Tips for More Efficient Liquid Filling

 Zhangjiagang Newpeak Machinery recommends this below list of helpful tips to tackle some common filling challenges:

Selecting the Suitable Machinery: Depending on the consistency of the liquid and the amount to fill each vial, one must choose the suitable filling machinery. This means knowing the properties of the liquid will assist in making the optimal decision.

Routine Maintenance: Ensure you clean and inspect the machine periodically. It will also help eliminate issues, minimize refuse, and keep the device clean and free of impurities.

Upgrade to Correct Technology: Invest in equipment that helps ensure fill accuracy — volumetric and weight-based equipment. These systems aid in getting the correct amount of liquid each time dispensed.

Choose Right Equipment: For the specific liquid that must be filled, choose the correct filling valves, pumps, and nozzles. This ensures a proper fill and a continuous supply.

Conduct Quality Control: Conduct frequent assessments of filling quality to ensure that all aspects are accurate and in accordance with industry regulations and requirements. This not only allows you to produce products quickly, but also provides quality assurance service and quality assurance production, helps you to maintain product quality and customer satisfaction.